Koch Foods - Plant B
Fairfield, Ohio
- 1.2mm gallons per day (GPD) wastewater capacity
- 50+ production space air handing units (AHU)
- Self-performed insulated metal panels
- Massive thermal fluid system & spiral freezers
- 4160 of medium voltage
- 200,000+ lbs of Ammonia
As a trusted partner, we worked with Koch Foods to realize their long term goals of increasing production capacity by 40,000 pounds per hour through the commissioning of three super lines over a 3-year time period. Our phased construction plan enabled the facility to maintain current production levels while expanding key support areas without causing any delays to the current manufacturing process Plant B features 1 million sf ready-to-eat, two-building food processing plant featuring 12 production lines, -10°F freezer warehouse, 28°F cooler warehouse, 16,000 sf of dry warehouse space, 165,000 sf of office, mechanical, and support rooms, as well as an aerobic waste water treatment facility.
Site work includes mass excavation of 200,000 cubic yards to lower elevation of site for building and parking lot prep. Scope of work also included electric, storm, sanity, water and process waste utility taps and connections for new facility.
Before constructing this new building, United Insulated Structures made numerous additions and renovations to Plant A to ensure its efficiency and readiness for the expanded operations.